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Machines type 104 HCM



 
 

The Braiding linees type 104 HCM and 104 HCM2 have been specifically designed to satisfy each cable manufacturers needs in terms of flexibility, reliability and speed.

Some of these braiders main characteristics are:

  • Reduction of the floor space needed with the location of the pay-off reels underneath the machine frame
  • Free-standing motorized take-up units controlled by on/off dancer arm for cable tensioning control.
  • High product quality with the newest OMA 104 HCM carrier for copper, aluminum and fine steel.
  • Outstanding efficiency and productivity on long runs due to the very limited amount of wire breaks.
  • Flexibility and versatility for frequent set-up changes with the electronic control type SIAX 51
  • Lowest machine downtime for bobbin and supply spools replacement, as well as, machine maintenance.

Application:

  • Wire and Cable Designs (wireless, coax, antenna, computer, etc)
  • Shielding of Wire and Cables.
  • Catheters and Medical Product
  • Small Reinforced Products
  • Glass and Composite Fibers Products

Technical Features:

  • Vertical axis
  • Gears and horn gears oil bath lubrication
  • Variable braiding pattern, 1:1 or 2:2 full occupied
  • Left and right carriers threading
  • Individual carrier tension control with color coded springs
  • Electronic axis control type SIAX 51 for immediate pitch adjustment
  • Independently driven capstan extraction system, electronically synchronized with the deck
  • Pay-off and motorized take-up for  800 mm reels and higher
  • Take-up dancer mechanism for braided product tension control
  • Induction hardened braiding plate and track.
  • Heat treated Horn Gear and Horn Gear shaft
  • Induction hardened steel carrier feet and base
  • Gears and Horn gears connected by High Torque Multiple Spline OMA System
  • AC motor drive with frequency converter for speed adjustment
  • Overload motor protection
  • Line Forward/Reward jog and capstan Forward/Reward jog
  • Automatic machine shut off for broken end, empty bobbin, empty supply spool, inner core run out
  • Integrated sound proofing cabinet
  • Longitudinal tape pay-off

104 HCM - VERTICAL BRAIDERS

Machine
Type
Horn gear Size (mm) Braiding Decks Carriers per Deck Combined
carriers
Speed
(Rpm)
Capstan size-mm Braiding Pitch Set-up Guard Average
Sound
Pressure
(dBA)
Pay-off Location/
Max reel Size (mm)
Take-up Location/
Max reel Size (mm)
16/104
HCM2
112 2 16 140 (70+70) 400 Electronic SIAX 51 Enclosure 74 On board 800x400x400 Free standing customized
24/104
HCM2
112 2 24 94   (47+47) 400-600 Electronic SIAX 51 Enclosure 74 On board 800x400x400 Free standing customized
36/1-104
HCM
112 1 36 31,1 400-600 Electronic SIAX 51 Enclosure 74 On board 800x400x400 Free standing customized
48/1-104
HCM
112 1 48 23,3 400-600 Electronic SIAX 51 Enclosure 74 On board 800x400x400 Free standing customized
64/1-104
HCM
112 1 64 18 600-800 Electronic SIAX 51 Enclosure 74 Free standing customized Free standing customized
96/1-104
HCM
112 1 96 18 600-800 Electronic SIAX 51 Head guard 82 Free standing customized Free standing customized
16/2-104
HCM CAB
112

2 (1motor)

16 140 (70+70) 300 Change
Gears
Head guard 82 On board 600x300x300 Free standing customized
24/2-104
HCM CAB
112

2 (1motor)

24 94   (47+47) 300 Change
Gears
Head guard 82 On board 600x300x300 Free standing customized
16/104 - 2M 112

2

16 140 (70+70) 300-400 Change
Gears
Head guard 82 On board 600x300x300 Free standing customized
24/104 - 2M 112

2

24 94   (47+47) 300-400 Change
Gears
Head guard 82 On board 600x300x300 Free standing customized
                     

104 HCM CARRIERS

 Carrier Type Bobbin Size (mm)  Bobbin
Capacity
(cu cm)
Bobbin Weight
( gr )
Tension
Range (gr)
Braiding Material Horngear
Max RPM
Carriers Features
104 HCM W 66X106
66X72
250 1300 150 - 900 Copper, aluminum, fine steel, Glass composite Fibers 280 2 Rollers;
Ceramic Eyelets;
104 HCM 55x130 250 1300 150 - 900 Copper, aluminum, fine steel, Glass composite Fibers 280 2 Rollers;
Ceramic Eyelets;
104 HCM NEB 2 BX N/A 1300 25 - 300 Copper, aluminum, fine steel, Glass composite Fibers 280 2 Rollers;
Ceramic Eyelets;
104 HCM/TG 66X106
250 250 150 - 900 Copper, aluminum, fine steel, Glass composite Fibers 280 2 Rollers
Swivel Head;

The 80 and 104 carriers can also be set up for cross-wound cardboard tube packages.    




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